Automatic Jumbo Size Double Gas Filling Insulating Glass Line

Main components:
•The line has 7 sections:
01 Loading section;
02 Washing and drying section;
03 Discharge section;
04 Inspection and spacer frame installation section;
05 Transfer section;
06 Pressing （& argon gas filling） section;
07 Unloading section.

PERFORMANCE：
•Germany Siemens PLC control system, touch screen interface
•Automatic identification of coated glass and Low-E glass
•3 pairs of soft brushes can wash online and offline Low-E glass
•The washing machine adopts SS material and waterproof material
•Air heating system
•Air Fan automatically start and stop device
•Noise reduction system
•Online display of washing speed
•Intelligent intermittent work, saving energy
•Adjustable screws inside pressing panel, keep the pressing panel straight
•Automatic gas filling online（Option）
•Connection mode of aviation plug, easy for installation

•  01   Loading   section

Low-e glass   film detection

Adopt l ow-E glass point - contact type detection, when the  low-e glass film surfa ce is   put  reversed,  it will automatically alarm , in order to not  scratch the low-e film , with high  recognition rate. 

E ffectively solve the problem of high-transparent low - e glass film recognition.

Glass conveyor  

The convey bearing blocks are fixed on   an 8mm milled flat steel plate . The height of the bearing blocks   can be adjusted to   convey small pieces of glass smoothly.   Increas ing   the load-bearing capacity of the glass .

•  02   W ashing and drying machine

Washing section

1.  304 stainless steel washing box, 3 pairs of soft washing brushes (for low-e glass)

2.  A utomatic glass thickness measurement , when glass size over than 8mm

3.  Three independent washing sections,washing three times by separate water

4.  Water tank automatic temperature control, water replenishing system

5.  With   washing speed display,accurately display washing speed (8-10m)

6.  Using   t hrust bearings   inside washing machine

7.  Silencing cotton, reduce noise

Drying section

8.  The opening and closing distance of the air knife can be automatically adjusted according to different glass thickness .

9.  Adjust ed  structure adopts mechanical structure, high stability .

10.  It can continuously wash   different thickness glass es automatically, i t is good for making laminated insulating glass .

•  03 Discharge section

Rollers conveyor

Air -floating conveyor (optional function)

•  04 Inspection and spacer frame installation section

11.  Adopting advanced screw adjustment structure design, the aluminum frame has high positioning accuracy.

12.  The aluminum alloy guide rail is light and flat,automatically adjusted up and down according to the height of the glass.

13.  Adopts hollow design, and the maintenance door is designed to clean the stubborn stains on the back of the glass (Automatic lifting check backplane is option).

        •  05  Discharge section (Thickness measuring device for gas filling)

•  06  Pressing and argon gas filling section

Pressing machine

14.  Using servo motor synchronous belt to ensure ultra-high pressing precision, fast pressing speed. Can make large and thick glass.

15.  Lead screw pressing (servo motor synchronous belt)

16.  Pressing board with adjustable structure to guarantee long-lasting service life

17.  A utomatically pressing glass   according to different   thick glass and the width of the aluminum spacer.

Gas filling online (Option)

18.  Gas filling way: Gas filling hole s   are automatically position ed   according to different glass sizes,   ensur ing  the argon gas hole is always between the   middle of first glass and spacer  frame. For wide spacer of the residential window and doors , and triple glass, our advantages are obvious .

There is   partition   c ontrol of the argon gas filling beam , when do the different sizes of glass, it will automatically detect the length of the glass, and turn on the corresponding length of the argon gas hole ,sav ing  gas source .

19.  Display Function : touch screen will display whole argon gas filling processing , you will know very clear ly  how much already argon gas fil l ed inside

  .

20.  The filling concentration can be set according to customer ’ s  require ments , there are   three modes： time mode, automatic calculation of volume mode, automatic detection of argon content mode type.

21.  Filling will stop automatically w hen it is up to your requirements. Gas concentration s   are more than 90% .

22.  A rgon gas filling time: 3-5 seconds (1*1m) insulating glass thickness: 12-60mm ;12- 80mm &12-100mm ( C ustom Optional )

23.  Direct display of the inflation process /up than 90% /Air-fill the full automatic stop .

It is beneficial to add new functions (TPS, 4 SG, super spacer bar, etc.)

  24.  German Siemens control system, stable performance, strong scalability.

•  07  Unloading section (tilting table is optional)

Technical data

Electrical parameters